Electric Ranger Conversion Project

The project, to take a standard Ford ranger and convert to electric vehicle for local use due to the high costs of fuel.
Having already built a electric bicycle and electric ATV, I thought it is time for this project.
I have chosen a 144 volt system with a Netgain Warp-9 motor, Curtis 1231c controller.

Thursday, June 19, 2008

Step 2: Getting the hands dirty


I had been driving the truck in to find any problems and discovered issues that will need to be corrected to make a dependable glider for conversion. I found that the air conditioning doesn't work well, so I have made the decision to not work it into the EV system.
The list seems to get longer at every turn, but that is going to be the case with a 15 year old vehicle. I discovered a water leak in the cab and removed the seats and floor coverings to clean up the floorboard, the source appears to be weather strip around the doors.
I have removed the bed box to access the frame and components that need to be removed.
During this I found that one leaf spring mount was rusted through and got a replacement from the dealer to replace it.
While I am waiting for my backordered Warp-9 to arrive, I will be removing the muffler, fuel tank and other gasoline engine components.
I have almost all the components except the batteries and motor, the steering box arrived yesterday.

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